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Ok, that sounds rational, have cut another key so will see what happens, been cutting keys for thirty years and this has happened on maybe half a dozen occasions and it has been bugging me! Thanks for your time guys.

 

Steve.

 

If you file the shoulder back about 2mm then recut it will work fine,make sure you don't take any material off the end and this will cure the problem.

 

As previously posted common problem with upvc keys usually when copying a copy.

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Had exactly the same on Saturday and again on a pictured key, it is very easy to cut it too short.

What i do now is to leave around 2 mil on the end of the key. The problem with the pictured keys is that they are made of a softer steel and ware down on the end faster in the cylinder, and i concur with the sentiment that it is normaly on the euro profile cylinders that this happens.

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Agreeing with DC77 that over filing the end of a key is an easy mistake to make when shortening keys, it's crucial to keep the copy key exactly as the original when shaping the angle of the nose to correctly engage the cam and ensure continuous operation of the lock.

 

The problem with the pictured keys is that they are made of a softer steel and ware down on the end faster in the cylinder, and i concur with the sentiment that it is normaly on the euro profile cylinders that this happens.

 

I would just like to take this opportunity to confirm that Davenport Novelty keys, including Disney and Stadium are manufactured from quality Brass and not steel, and are no softer than our standard production blank.

 

Just for those who may be wondering.

 

Thanks

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